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GE THFP-363L power unit module

The GE THFP-363L is a dedicated power unit module for the GE Toshiba-Hitachi series high-voltage inverters, serving as a core component of medium-voltage variable frequency drive systems (MV VFD).

GE THFP-363L

Product Overview

The GE THFP-363L is a dedicated power unit module for the GE Toshiba-Hitachi series high-voltage inverters, serving as a core component of medium-voltage variable frequency drive systems (MV VFD). This module adopts IGBT power devices and a multi-level topology structure, specifically designed for 3.3kV/6.6kV medium-voltage motor control. It is widely used in energy-saving speed regulation of high-power industrial equipment such as water pumps, fans, and compressors.
As a power unit of the cell-cascaded inverter, the THFP-363L features a modular redundant design and supports online hot-swap replacement, ensuring continuous system operation. Its characteristics of high efficiency (>98%) and low harmonics (THD<3%) can significantly reduce energy consumption and meet the IEEE 519 power grid harmonic standards.

Product Parameters

  • Product Model: THFP-363L
  • Manufacturer: GE Industrial Solutions (formerly Toshiba-Hitachi)
  • Product Type: Medium-voltage inverter power unit
  • Rated Voltage: 690V AC (up to 3.3kV/6.6kV after unit cascading)
  • Rated Current: 363A (continuous) / 544A (1-minute overload)
  • Switching Device: 1700V IGBT (PWM frequency adjustable from 0.5-2kHz)
  • Efficiency: >98% (at full load)
  • Cooling Method: Forced air cooling (with built-in dual-fan redundancy)
  • Protection Functions: Overcurrent, overvoltage, overheating, short circuit (microsecond-level protection)
  • Communication Interface: Optical fiber interface (communication with main control board)
  • Operating Temperature: 0°C ~ +40°C (derated to 50°C)
  • Protection Class: IP20 (must be installed in the inverter cabinet)
  • Weight: 35kg

Structure and Composition

The THFP-363L adopts a drawer-type modular design, mainly consisting of the following parts:

Power Conversion Layer:

  • H-bridge circuit composed of IGBT modules (Mitsubishi/Infineon 1700V series).
  • DC bus capacitors (film capacitors with low ESR design).

Control and Drive Layer:

  • DSP controller for PWM signal generation and fault protection.
  • Fiber optic receiver for isolating high and low voltage signal transmission.

Heat Dissipation and Mechanical Layer:

  • Aluminum heat sink + redundant centrifugal fans (supporting N+1 backup).
  • Slide rail mounting structure with mechanical interlock (for operational safety).

Main Features and Advantages

High Energy Efficiency:

  • The multi-level topology results in output voltage harmonics <3%, reducing motor loss by 20%.
  • Automatic sleep function (standby power consumption <100W when no-load).

High Reliability:

  • Dual design of the IGBT drive circuit to avoid false triggering.
  • Capacitor life prediction algorithm (monitored via Proficy CSense software).

Intelligent Maintenance:

  • Front LCD panel displays real-time data of voltage/current/temperature.
  • Supports hot-swap replacement (requires system derating operation).

System Compatibility:

  • Can replace the old THFP-362L module (requires firmware upgrade).
  • Seamless integration with the GE MV3000 inverter cabinet.

Installation and Maintenance

Pre-installation Preparation:

  • Confirm that the slide rails in the cabinet are aligned, and the unit number is consistent with the system configuration.
  • Use an insulation tester to check the IGBT module (the resistance between terminals should be >1MΩ).

Maintenance Recommendations:

  • Clean the air duct filter every 6 months (washable PET material).
  • Measure the capacitor capacitance annually (replace if attenuation >15%).
  • Run automatic voltage balance calibration after replacing the unit.

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